OEM Cuplock Scaffolding for Bridge Highway Projects Factories, Suppliers

Product Description

Product Overview

The Cuplock Scaffolding System is engineered to meet the demanding needs of bridge and highway construction. With its high load capacity, quick-lock mechanism, and modular design, it provides reliable support for heavy formwork, deck slabs, and elevated access platforms.

Made from durable Q235/Q345 steel and finished with hot-dip galvanization, the system performs exceptionally well in outdoor and long-term projects. Whether you’re building piers, overpasses, or beam structures, Cuplock ensures safety, strength, and productivity on every job site.

→ Heavy-duty performance. Fast setup. Proven on infrastructure.

Key Applications

Pier & Column Formwork
Heavy-duty standards with adjustable jacks support large concrete loads with precision.
Beam & Slab Falsework
Works seamlessly with U-head jacks and steel props to form strong deck support.
Access & Working Platforms
Create elevated platforms for rebar tying, form setting, or inspection.
Temporary Structures
Safe, rigid, and fast to erect over traffic with minimal interference to ground operations.

Product Gallery

National standard specifications parameter standards, if there are other specifications standards can also contact us for customization.

Description Explanation
Product Cuplock Scaffolding
Type Cuplock Rod Horizontal Rod
Size 600-3000mm 600-1500mm
Wall thickness 3.5mm / 3.25mm 3.25mm / 2.75mm
Standard EN 12810 / 12811 / BS1139
Surface treatment Hot-dip galvanizing / Electro-galvanizing / Spray painting
Application Construction engineering, Bridges and transportation, industry and energy, etc
Packaging Steel Pallet, Plastic-Wrapped Bundles, or package as per the customer's requirements
Delivery time 30 to 45 days from the date of drawing confirmation.
Payment Terms T/T or L/C at sight

Product parameters

Cuplock Scaffold Vertical Bars (3.5mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6003.5Q355483.69271192HDG 120μm
9003.5Q355484.92203203HDG 120μm
12003.5Q355486.85146190HDG 120μm
15003.5Q355488.78114183HDG 120μm
18003.5Q355489.95100190HDG 120μm
21003.5Q3554811.0890198HDG 120μm
24003.5Q3554813.0576190HDG 120μm
30003.5Q3554816.1562192HDG 120μm

Cuplock Scaffold Vertical Bars (3.25mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6003.25Q355483.51284284HDG 120μm
9003.25Q355484.56219219HDG 120μm
12003.25Q355486.37157157HDG 120μm
15003.25Q355487.42135135HDG 120μm
18003.25Q355489.23108108HDG 120μm
21003.25Q3554810.39797HDG 120μm
24003.25Q3554812.098383HDG 120μm
30003.25Q3554814.956767HDG 120μm

Cuplock Scaffold Vertical Bars (2.75mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6002.75Q355483.15317228HDG 120μm
9002.75Q355484.02249225HDG 120μm
12002.75Q355485.65177233HDG 120μm
15002.75Q355486.52153221HDG 120μm
18002.75Q355488.15123229HDG 120μm
21002.75Q355489.02111212HDG 120μm
24002.75Q3554810.6594224HDG 120μm
30002.75Q3554813.1576225HDG 120μm

Cuplock Scaffold Horizontal Bars (3.5mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6003.5Q355483.51284284HDG 120μm
9003.5Q355484.56219219HDG 120μm
12003.5Q355486.37157157HDG 120μm
15003.5Q355487.42135135HDG 120μm

Cuplock Scaffold Horizontal Bars (3.25mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6003.25Q355482.26284284HDG 120μm
9003.25Q355483.31219219HDG 120μm
12003.25Q355484.36157157HDG 120μm
15003.25Q355485.4135135HDG 120μm

Cuplock Scaffold Horizontal Bars (2.75mm)

Length(mm) Tube thickness(mm) Material Tube diameter(mm) Weight(kg) Roots / ton Meters / ton Surface treatment
6002.75Q355481.94515283HDG 120μm
9002.75Q355482.81356303HDG 120μm
12002.75Q355483.68272313HDG 120μm
15002.75Q355484.55220319HDG 120μm

Project Case

Project Case: Cuplock Scaffolding for Yangtze River Bridge
Location: Sichuan Province, China
Project Type: Multi-span cable-stayed bridge over the Yangtze River
Application: Pier falsework support, bridge deck slab scaffolding, access platforms
Project Overview:

As part of the regional transportation upgrade plan, the Yangtze River Bridge required a safe and efficient scaffolding solution for high pier formwork and long-span deck construction. The construction involved multiple work fronts with tight deadlines and variable pier elevations over complex river terrain.

Scaffolding Solution:

A full set of Cuplock Scaffolding was delivered, featuring Q345 hot-dip galvanized steel, adjustable base jacks, U-heads, and custom bracing. The modular system allowed the team to quickly adjust scaffold height between piers up to 18 meters tall, while ensuring worker safety during steel rebar installation and concrete pouring.

FAQ

Q1: What is Cuplock scaffolding?
Cuplock is a modular steel scaffolding system that uses a unique cup-and-blade locking mechanism. Components like vertical standards and horizontal ledgers connect via cups at fixed intervals, allowing fast, tool-free assembly.
Q2: What are the main components of a Cuplock system?
  • Vertical Standards (with bottom and top cups)
  • Horizontal Ledgers (with forged blades)
  • Diagonal Braces
  • Base Jacks & U-Head Jacks
  • Steel Planks
  • Toe Boards, Ladders, Connectors, etc.
Q3: What materials are used in Cuplock scaffolding?
Typically made from Q235 or Q345 structural steel, with painted, pre-galvanized, or hot-dip galvanized surface treatment for durability and corrosion resistance.
Q4: What are the advantages of using Cuplock over traditional scaffolding?
  • Faster erection and dismantling
  • Fewer components, easier inventory control
  • High load-bearing capacity
  • Safer and more stable connections
  • Reusable and long lifespan
  • Suitable for a wide range of projects
Q5: Is Cuplock scaffolding suitable for both access and support?
Yes. Cuplock is ideal for:
  • Access scaffolding (façade work, internal towers)
  • Support scaffolding (formwork, slabs, beams)
  • Special applications (bridges, events, industrial maintenance)
Q6: How long does Cuplock scaffolding last?
With proper handling and maintenance, especially when hot-dip galvanized, Cuplock scaffolding can be reused over 10+ years across 100+ projects.

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