Explore our highly integrated concrete structuring and shoring products customized for heavy-duty structural operations and commercial builds.
Founded with a focus on manufacturing excellence and research innovation, Zhuozhan Group stands as a premier structural concrete formwork factory and construction system developer. By integrating advanced scientific research, automated manufacturing lines, and a robust global sales network, we deliver engineered components that streamline modern modular structural builds.
Our key subsidiary, Hebei Shuangyang Metal Structure Co., Ltd. (founded in 2014), operates an advanced production facility spanning over 13,132.68 square meters, equipped with more than 150 sets of heavy manufacturing equipment. Driven by our specialized technical team, we hold 15 national patents, maintaining compliance and structural safety on complex infrastructure projects worldwide.
Providing technical precision, logistical intelligence, and heavy-duty load configurations for demanding concrete projects globally.
Our heavy-duty steel formwork, ringlock systems, and adjustable structural supports strictly comply with international standards such as EN 12810/12811 and ISO 9001. Each component is processed using premium structural steel grades like Q355B to ensure structural safety and load-bearing performance in high-stress environments.
Supported by Laoting Zhuozhan International Trade Co., Ltd., we deliver custom logistics solutions to over 30 Chinese provinces and key overseas markets across the Americas, Europe, Southeast Asia, and Africa, achieving over 20 million USD in annual export volume.
Backed by 15 national patents and an in-house design team of 20+ structural engineers, we tailor complete concrete casting patterns, custom waler sizes, clamp configurations, and composite panels to optimize project workflows.
Industrial data explaining our manufacturing capabilities and quality standards as a direct manufacturing partner.
Utilizing high-strength Q355B structural steel, our single adjustable shoring props support up to 10 tons, yielding 1.5 times the load capacity of standard alternatives.
Our modular pin-connection steel systems enable a single operator to install 150 to 300 square meters per day, accelerating structural workflows by 3 to 5 times over traditional timber configurations.
Through our hot-dip galvanizing process, structural steel components resist corrosion for 15 to 20 years of continuous use, reducing cost-per-cycle over time.
Advanced automated tooling secures an structural component tolerance error of within ±1mm, ensuring tight formwork joints that prevent concrete leakage.
Deep industrial insights on sourcing, compliance frameworks, and long-term project viability.
Our main manufacturing complex is strategically situated in Hebei Province, the center of Chinese steel production. This proximity grants us direct access to raw structural steel mills, minimizing transport costs and stabilizing material supply. Furthermore, our location close to three major northern sea hubs—Jingtang Port, Tianjin Port, and Caofeidian Port—ensures efficient shipping logistics, optimized cargo handling, and competitive ocean freight options to help you meet demanding project timelines.
For international projects, compliance with regional codes is essential. Our manufacturing operations run under strict ISO quality controls, ensuring compliance with standard regulations:
The global construction sector is rapidly moving toward sustainable solutions. Modern jobsites prioritize reusable, recyclable systems to lower waste. In response, Zhuozhan Group is expanding production of Modular Hollow Plastic Formwork and Recyclable Composite Panels. These lightweight systems reduce concrete adhesion, eliminate the need for release chemical treatments, and can be reused more than 80 times, cutting overall material costs and supporting green building initiatives.
Detailed processing mapping of our automated fabrication pipelines, highlighting integrated quality controls and environmental mitigation.
Precision sizing of raw steel pipes utilizing automated bandsaws. Controlled sound-dampening measures minimize environmental noise.
High-speed hydraulic presses punch precise alignment pin-holes. Scrap metal is collected and recycled internally.
Automated welding machines fuse the pipe to connecting plates and disc parts. Fume extractors capture airborne emissions.
Thermal zinc bath coating creates a durable protective layer, extending service life in demanding environments.
Sizing of structural hollow profiles. Monitored for dimensional tolerance within tight parameters.
Automated systems weld end connectors to structural cross members, ensuring consistent, load-bearing joints.
Corrosion protection applied to protect components from ambient site moisture and concrete chemistry.
Fittings are secured with heavy-duty steel rivets, followed by dimensional inspection before shipping.
Zhuozhan concrete systems have supported major infrastructure projects and industrial builds worldwide.
A look into our logistics facilities, stock levels, and quality testing systems.
Tailored structural designs matching regional environmental demands and architectural typologies.
Featuring climb-assist designs and modular composite components, our systems speed up vertical wall casting in dense urban centers like Jakarta and Dubai, maintaining alignment under wind loads.
For marine and river projects, such as the Danube River channel upgrades, we supply custom steel components treated with thick zinc coatings to resist wear in wet environments.
For high-capacity bridges like the Chengdu Tianfu Avenue extension, we provide heavy-duty adjustable steel props to support casting loads, keeping structural tolerances within strict engineering limits.
Technical advice for buyers, designers, and project managers sourcing concrete systems.
Each shipment includes mill test certificates (MTC) indicating chemical analysis and mechanical testing results. Our products also undergo loading and structural tests to confirm they meet EN 12810 and EN 12811 standards before dispatch.
Hot-dip galvanized steel components generally provide a service life of 15 to 20 years (over 100 uses with regular maintenance). Our hollow plastic modular panels are rated for up to 80-100 uses, offering a lightweight, cost-effective option for low-to-mid-rise residential casting.
Yes. Our in-house technical team and CNC machinery can fabricate columns, clamps, and wall panels to your exact layout drawings, maintaining tolerances within ±1mm.
We work directly with major shipping lines serving Jingtang, Tianjin, and Caofeidian ports. Our export team coordinates container packing, secures components to prevent transit shifts, and manages customs documentation for international delivery.
We utilize Q355B structural steel, which features high yield strength and chemical properties optimized for welding. This material provides structural stability and up to 10 tons of load capacity under compression.
Yes. We provide CAD layout designs, load calculations, and video guides to support safe setup. For larger installations, our team can coordinate with your local agents to assist with product layout and inspections.
Technical and support components designed for seamless integration and reliable performance on site.
Zhuozhan
