High-capacity prefabricated components, industrial scaffolding, and advanced composite forming technologies.
In-depth technical whitepaper on structural engineering, advanced polymers, and structural benefits over traditional systems.
The global construction industry is transitioning away from plywood and heavy steel panels. Modern engineering demands lightweight, reusable, and structurally stable solutions. Traditional wood formwork faces issues like swelling, localized rotting, and structural inconsistencies after a few uses, leading to unpredictable safety scenarios. Heavy metal panel systems, while durable, consume excessive labor time, require heavy crane operations, and pose handling risks.
This is where ODM Injection Moulded Plastic Formwork steps in. Leveraging high-performance polymers (typically reinforced Polypropylene or ABS composites), these modular systems are shaped under high-pressure injection molding machines. This ensures absolute dimensional accuracy, internal structural reinforcement grids, and a completely smooth surface finish for the cast concrete, eliminating the need for plastering.
By optimizing molecular polymer distribution, these panels resist ultraviolet radiation, degradation from alkaline concrete reactions, and high-impact loading in varying temperatures ranging from -20°C to +80°C.
*Data derived from internal testing under standardized structural loads according to European and American concrete design codes.
Integrating scientific research, manufacturing, and global logistics for state-of-the-art building infrastructure.
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.
Our collaborative operational structure ensures that structural steel, scaffolding systems, and modular plastic formworks are designed under a unified engineering philosophy. This guarantees seamless mechanical compatibility when combining structural formwork frames with heavy shoring props on site.
Founded & Established
Total Facility Footprint
National Patents Secured
Skilled Professionals
Founded in 2014, Hebei Shuangyang Metal Structure is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. The company operates with more than 500 skilled employees and is equipped with over 150 sets of advanced machinery and equipment.
Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to innovation. The company’s impressive production capabilities include an annual output of 300,000 tons of steel pipes, 1 million tons of scaffolding, and 400,000 tons of adjustable steel supports, making it a critical supplier to both domestic and international markets.
Having massive in-house steel pipe and adjustable support capacity ensures that our modular plastic formwork packages are backed by high-load capacity shore props (Q235/Q345 hot-dip galvanized steel). Global procurement managers can source the entire system from a single, vertically integrated manufacturer, resolving compatibility issues on site and saving supply chain coordination costs.
Why project engineers and purchasing managers in over 30 countries trust the Zhuozhan manufacturing ecosystem.
As a source factory, with an area of 40,000 square meters and an annual production capacity of more than 200,000 tons of metal structures alongside extensive polymer molding capability.
Backed by 15 national patents and an advanced polymer research team, driving continuous improvements in modular construction technologies.
Close to three major northern Chinese shipping ports: Jingtang Port, Caofeidian Port, and Tianjin Port. This guarantees rapid container logistics and minimum inland freight expenses.
Over 200 dedicated industrial workers and a specialized engineering design team of 20+ people ready to plan customized layouts for commercial projects.
Over 12 years of deep cultivation in metallurgy, structural steel works, scaffolding manufacturing, and high-polymer formwork research.
Widespread presence across more than 30 provinces in China, partnering with state-owned and central enterprises, and exporting globally.
Products pass international standards, with partnerships spanning China Construction Eighth Engineering Division and China Construction Fourth Engineering Division.
Dedicated personnel assigned to every client profile, guaranteeing professional structural replies and price estimations within 24 hours.
A closer look at the key physical parameters that make our system a preferred choice for rapid construction cycles.
Made of Q355B premium grade material (for metal frame components), the single bearing capacity is up to 10 tons, which is 1.5 times that of standard systems.
Due to the lightweight modular locking system, each worker can assemble 150 to 300 square meters per day, reducing labor costs by 3-5 times compared to traditional shuttering.
Nearly 100 industrial applications, including commercial high-rise structures, bridges, maritime engineering, aerospace workshops, and water treatment tanks.
Under equivalent concrete load limits, total raw material volume requirement drops by half, reducing dead load weight to 1/2 or 1/3 of wooden panels.
Hot-dip galvanized scaffolding components average a service lifespan of over 10 years, reaching 15-20 years under normal maintenance. Plastic formwork panels average over 80 reuses.
Advanced CNC tooling and injection molds limit product size variance to an error margin of ±1mm, preventing concrete slurry leakage during pouring.
A step-by-step overview of our metal structures and structural components production, highlighting quality control and environmental safeguards.
The raw steel pipe is precision-cut to size. This phase generates manageable industrial noise (N) and steel scrap solid waste (S) which is recycled.
CNC punching machines stamp connection slots. Generates localized mechanical vibration and small solid scrap elements.
Robotic welding lines join standard tubes with connection discs. Employs advanced extraction hoods to filter dust and weld gas emissions (G).
The welded structural component is transferred to hot-dip galvanizing plants, ensuring a thick, uniform protective zinc layer for maximum corrosion resistance.
Dimensional testing, load testing, and quality control inspection. Components are then packaged and prepared for shipping.
Steel pipes are cut to length under strict tolerances. The process is monitored to minimize raw material waste.
Pipe ends are prepared to host connection heads. Strict calibration ensures uniform locking angles.
Connection ledgers are automatically welded to cast steel heads under inert gas shields, preventing weld defects.
Heavy duty hot-dip galvanizing is performed to protect the steel components from harsh outdoor exposure.
Scaffolding pins are securely riveted. This produces localized sound emissions, resulting in standard-compliant finished units.
A closer look at our 50,000㎡ storage yards, 14 advanced production lines, and high-efficiency operations.
Extensive standard and customized structural steel inventories in stock for rapid shipping.
Engineered high-tensile steel, offering optimal load transfers and rapid site safety.
Equivalent to 7 football fields, ensuring continuous supply even during high-demand seasons.
A bird's eye view of the machinery and manufacturing plants at Zhuozhan.
Witness our automated cutting, stamping and robotic welding assembly line in action.
Our 14 active lines guarantee production speed. We balance high quality with quick delivery schedules for large-scale international projects.
Our scaffolding and formwork systems are fully compliant with international building regulations.
The ring lock scaffolding of Zhuozhan Industry has passed multiple international quality certifications (such as EN 12810/12811, ISO 9001). We focus on high-strength hot-dip galvanized steel, which offers strong corrosion resistance and a long service life.
Our manufacturing processes undergo routine quality audits by third-party testing laboratories. This ensures that weld penetration, structural yield strength, and the composition of our polymer plastics remain consistent across production runs.
Our solutions have been implemented in large-scale infrastructure projects, civil renovations, and maritime industrial sites.
How polymer developments, circular economy metrics, and smart construction site technologies are shaping the next decade of formwork design.
Integrating passive RFID chips inside injection molded panels to trace reuse counts, monitor inventory distribution across large construction projects, and plan predictive maintenance intervals.
Developing structural panels using bio-based raw materials and ocean-recycled polymers, lowering the carbon footprint and helping construction sites meet strict green building and LEED certifications.
Improving the design of our integrated locking mechanisms to allow workers to lock panels together with a single movement, reducing alignment checks and speeding up concrete pouring preparation.
Get answers to common technical queries about polymer formwork, load capacities, and supply chain logistics.
From carbon steel couplers to automated hanging scaffolds, we provide complete structural construction solutions.
Zhuozhan
