Engineered structural systems built to support massive concrete formwork operations across commercial, industrial, and heavy civil construction projects globally.
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Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.
Founded in 2014, Hebei Shuangyang Metal Structure is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. The company operates with more than 500 skilled employees and is equipped with over 150 sets of advanced machinery and equipment. Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to innovation.
Our massive, state-of-the-art facilities yield impressive production outputs capable of serving large-scale international projects simultaneously:
This immense capacity makes us a critical supplier to both domestic and international markets, delivering structural solutions directly from the source factory.
An in-depth look at how regional markets are transitioning to advanced steel and aluminum concrete formwork to optimize ROI, safety, and construction cycles.
The global construction market is rapidly shifting away from disposable timber formwork toward reusable, high-durability metal formwork systems. Driven by stricter ESG mandates and rising timber costs, general contractors in Europe, North America, and the Middle East now prioritize steel and aluminum solutions that offer over 150-300 pouring cycles.
Modern civil infrastructure—such as high-speed rail viaducts, subways, and supertall high-rises—requires shoring systems capable of bearing immense loads. With high-strength steel systems like Q355B steel, single-post bearing capacities reach up to 10 tons, ensuring high safety margins for deep slab concrete pours.
By implementing modular, self-locking ringlock scaffolding and prefabricated metal panel formwork, site operations report installation speed gains of 3x to 5x compared to traditional systems. Workers can install 150 to 300 square meters per day, dropping assembly hours and protecting project schedules against ongoing skilled labor shortages.
Transparency drives trust. Watch our advanced manufacturing lines and massive stock storage facilities in action.
Fourteen Production Lines Guarantee Production Speed
Ringlock Scaffold Stock Mass & Standard/Custom Parts Availability
Ringlock Scaffold: High-Strength Steel & Self-Locking Design Demo
✅ 50,000㎡ Self-Owned Warehouse (Equivalent to 7 Football Fields)
Factory Operations and Production Process Overview
Ringlock Scaffold Automated Weld Process Demonstration
Why Tier-1 global contractors and international concrete exporters select Zhuozhan Group for their procurement pipeline.
As a source factory, with an area of 40,000 square meters and an annual production capacity of more than 200,000 tons. This scale allows us to buffer against global raw material market volatility.
Backed by 15 national patents and an in-house design team of more than 20 engineers. We design customized formwork layout schemes and safety parameters for structural drawings.
Located in close proximity to three major northern Chinese shipping ports: Jingtang Port, Tianjin Port, and Caofeidian Port. This facilitates rapid, cost-efficient shipping to any global destination.
Our ring lock scaffolding has passed multiple international quality certifications, including EN 12810/12811 and ISO 9001, verifying node structural rigidity and steel chemical composition.
Deeply cultivated in the construction and metal structures industry for over 12 years. We maintain ongoing partnerships with state-owned enterprises like China Construction 4th & 8th Engineering Divisions.
Covering more than 30 provinces across China and collaborating with nearly 200 partners. Our products are exported to regional hubs in Asia, Europe, the United States, and Africa.
Our premium hot-dip galvanizing process provides excellent rust resistance. Our steel systems feature an average service life exceeding 10 years, reaching 15-20 years with proper maintenance.
Dedicated logistics and service personnel assigned to each post, providing 24-hour response cycles to assist clients with export customs documentation and shipping configurations.
To comply with global sustainability standards, we manage and optimize every step of our vertical and horizontal rod production lines.
The structural integrity of scaffolding relies on the vertical standards. We maintain strict control over noise (N), solid waste (S), and gas emissions (G) at each phase:
High-grade raw Q355B steel pipe is cut to specific lengths. Generates noise (N) and steel solid waste scrap (S).
Automated press machinery punches ledger attachment point positions. Generates noise (N) and minor solid waste (S).
Steel pipes are automatically welded to black disc parts (rosettes). Weld ventilation hoods filter output. Generates noise (N), weld gas (G), and solid waste (S).
The welded white parts are outsourced to environmental-compliant hot-dip galvanizing plants, ensuring complete inner and outer surface anti-oxidation coverage.
Horizontal ledgers secure structural spacing and resist lateral loads. The production sequence is optimized for high yield and low waste:
Raw steel tubes are processed. Generates noise (N) and scrap metal solid waste (S).
Prepares the ledger pipe ends for connection head insertion. Generates noise (N) and solid waste (S).
Connection heads (casting black parts) are welded to the ends of the pipe. Generates noise (N), process gas (G), and solid waste (S).
Following outsourcing galvanization, the lock pins (inserts) are riveted into the ledger heads. Riveting generates noise (N), completing the horizontal rod assembly.
Our scaffolding and metal formwork systems have supported large-scale municipal, energy, civil, and industrial developments worldwide.
How Hebei Shuangyang and Zhuozhan Group are developing the next generation of smart, eco-friendly concrete formwork and scaffolding systems.
We are continuously shifting our core lines to low-alloy, high-strength Q355B steel grades. Compared to standard Q235 carbon steel, Q355B increases yield strength by over 50%. This enables thinner wall profiles (reducing total system weight and logistics costs by 1/3) while maintaining safety margins and support capacities up to 10 tons per node.
To extend product lifespans beyond 20 years, our research focuses on eco-friendly hot-dip galvanization (HDG). By optimizing zinc bath configurations, we achieve consistent coatings thicker than 80 microns without heavy metal residues. This offers protection in highly corrosive environments, such as coastal bridge shoring or offshore marine construction.
We are developing BIM (Building Information Modeling) libraries for our standard ringlock and formwork inventory. Architects and contractors can design formwork configurations in virtual spaces prior to shipment, avoiding design conflicts and ensuring that the correct balance of standard ledgers, diagonals, and custom panel structures is delivered to the job site.
Engineered structural systems tailored to meet the strict regulatory requirements of global markets.
Our heavy-duty aluminum support systems and wall-type concrete formwork panels provide a lightweight alternative to heavy steel systems. Optimized for repetitive layouts in multi-family housing, this system helps contractors maintain consistent concrete finishes while speeding up work cycles.
Featuring Q355B load standards, our scaffolding and steel prop systems support thick-slab bridge decks. Tested node stiffness and lock pins provide stable lateral load paths, protecting the structural formwork during dynamic concrete pouring operations.
For large-span industrial buildings, we design and supply integrated structural steel packages alongside temporary cuplock and ringlock support towers. This combination keeps building shells and internal column shoring aligned, helping to shorten construction schedules.
Detailed technical answers for procurement directors, structural engineers, and concrete exporters regarding metal formwork and scaffolding systems.
High-precision lock clamps, timber beams, heavy duty steel pipes, and cuplock systems completing our comprehensive export inventory.
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Zhuozhan