Engineered to meet stringent EN 12810/12811 standards with high-grade steel structures.
Zhuozhan Group represents a benchmark of structural engineering excellence, integrating scientific R&D, advanced precision manufacturing, and comprehensive global sales. Supported by specialized subsidiaries—such as Hebei Shuangyang Metal Structure Co., Ltd. and Laoting Zhuozhan International Trade Co., Ltd.—the group provides full-lifecycle support for architectural formworks, scaffolding frameworks, and heavy-duty structural access systems.
Founded in 2014, Hebei Shuangyang Metal Structure Co., Ltd. has developed rapidly to secure a dominant industry footprint. Spanning an administrative and production area of 13,132.68 square meters, with a functional workshop space exceeding 7,124.58 square meters, the company maintains a dedicated workforce of over 500 highly skilled personnel. Shuangyang operates more than 150 sets of advanced metal forming, welding, and structural testing machinery, and holds 15 national patents. The factory delivers an annual output of 300,000 tons of high-strength steel pipes, 1 million tons of scaffolding components, and 400,000 tons of heavy-duty adjustable steel supports, ensuring robust supply chain capabilities for global construction projects.
Modern construction demands safety, rapid deployment, and minimal environmental footprint. In regions like Europe, North America, and parts of the Asia-Pacific, rising labor costs and strict workplace safety mandates (such as OSHA guidelines and EN 1808) have spurred the adoption of Foldable Electric Scaffolding Lifts.
Traditional scaffolding, though reliable, requires substantial time to assemble, dismantle, and transport. Procurement officers at major engineering firms are shifting to modular, motorized platforms that allow single-operator setups. A foldable electric scaffolding lift combines the structural stability of standard scaffolding with the mobility and speed of electric drive systems, cutting job-site mobilization times by up to 70%.
Zhuozhan Industry’s ringlock and structural scaffolding systems have earned ISO 9001 and EN 12810/12811 certifications, providing a robust structural base for our upcoming and custom OEM/ODM electric climbing systems. We use high-strength, hot-dip galvanized steel, ensuring corrosion resistance, structural rigidity, and a lifespan exceeding 15 years under demanding work site conditions.
Verified under EN 12810/12811 and ISO 9001 quality management systems. Uses structural Q355B and Q235 galvanized carbon steel to sustain loads up to 10 tons.
Equipped with brushless electric motors, safety electromagnetic brakes, and smart leveling sensors to provide smooth climbing transitions.
Foldable chassis designs minimize storage space in logistics warehouses. Allows swift single-operator deployment, saving up to 80% on labor setup costs.
Industrial workflow detailing the precision control of vertical and horizontal structural components.
The structural integrity of vertical supports depends on precise mechanical processing and anti-corrosion treatments. The factory monitors noise, waste gas, and solid waste at every step to align with global environmental standards.
Raw high-strength structural steel pipes are cut to exact dimensions (margin of error ±1mm). Solid scrap metal is collected for recycling, and noise isolation keeps emissions within regulatory limits.
Vertical rods are punched at set intervals to accommodate ringlock rosettes or locking pins. This step uses automated dies to prevent micro-cracks in the steel tube walls.
Rosettes are welded to the pipes using multi-axis robots. This automated process ensures deep weld penetration and high load capacities, with ventilation systems capturing emissions.
Welded parts undergo hot-dip galvanizing, forming a thick zinc-alloy protective layer. This coating shields the components from harsh marine, industrial, and outdoor environments.
Completed vertical rods are inspected for dimensions and weld quality, then marked and transferred to our 50,000m² warehouse for shipment.
Horizontal ledger components keep scaffolding structures stable. The processing steps prioritize weld alignment and tight connection tolerances.
Steel pipes are cut to length for horizontal ledgers. Precise tolerances ensure neat assembly and structural stability.
The tube ends are pressed and punched to fit ledger end castings, using precision hydraulic tools to prevent stress concentration.
Ledger ends are welded to the tube body. Automated welding ensures clean joints and uniform strength across production batches.
Horizontal parts are hot-dip galvanized to match the durability of the vertical framing and prevent rust in joints.
Wedge pins are riveted into the ledger ends, completing the quick-lock connection design for modular assemblies.
A transparent look inside our manufacturing processes and storage facilities.
Zhuozhan's technical department is focused on adding modern electronic controls to standard mechanical scaffolding. Our product roadmap for foldable electric lifts targets five main areas of improvement:
1. Optimized Folding Mechanisms: By using high-strength aluminum alloys and Q355B steel, we design lightweight, foldable frames that can pass through standard doors and fit inside service elevators.
2. Hybrid Power Systems: Integrated high-capacity lithium iron phosphate (LiFePO4) battery packs power brushless motors, providing 8 to 10 hours of continuous operations on a single charge.
3. Intelligent Leveling Sensors: Multi-axis gyroscopic sensors monitor platform levels in real-time, instantly cutting motor power if tilt angles exceed 1.5° to prevent tipping.
4. Dual-Control Systems: Operators can manage heights via a platform-mounted panel or a wireless remote control, allowing safer adjustments from the ground.
5. Backup Systems: Mechanically locked gear shafts and electromagnetic brakes hold the platform securely in place even if electrical systems fail.
See our structural systems in action on industrial, residential, and infrastructure projects worldwide.
High-altitude equipment must meet regional safety standards. Zhuozhan Group designs products to comply with regional regulations like EN 280, ANSI A92, and OSHA Title 29. Every custom manufacturing run goes through third-party load and safety testing before leaving the factory.
Our factory sits near major shipping hubs—Jingtang Port, Tianjin Port, and Caofeidian Port—giving us a strong logistics advantage. This strategic location lets us ship products quickly to international markets in the US, Europe, Southeast Asia, and Africa. With regional offices and warehouses in the US, Canada, Malaysia, and Indonesia, we provide reliable local support and spare parts to our global clients.
Answers to common questions from procurement managers and safety engineers.
Complete components and specialized access machinery from our certified production lines.
Zhuozhan
