Explore our high-performance engineered components certified to rigorous international safety and durability parameters.
Zhuozhan Group operates at the nexus of technological advancement and precision structural fabrication. By combining specialized R&D with a robust commercial infrastructure, the enterprise oversees a diversified network of subsidiaries, specifically Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd. This strategic integration allows the group to satisfy complex structural demands globally, maintaining structural integrity across multi-tiered high-load applications.
Our core expertise is focused on high-strength temporary support systems and concrete slab steel formwork. Utilizing advanced computational structural analysis and automated manufacturing methodologies, we deliver optimal industrial systems designed to withstand intensive vertical loading, wind shear, and dynamic load factors on site.
Established in 2014, Shuangyang Metal Structure has rapidly evolved into a core manufacturing asset in northern China. Spanning a state-of-the-art facility area of 13,132.68 square meters (with an enclosed construction layout of 7,124.58 square meters), our plant utilizes modern automated production mechanisms.
With a staff of over 500 highly-skilled operators and engineers managing 150+ sets of precision machinery, we produce structural assets that comply with stringent international codes. Our active R&D unit holds 15 national design and mechanical utility patents.
Transitioning from labor-intensive modular wood frames to engineered, hot-dip galvanized steel shuttering designed for 100+ cycle reuse cycles and optimal surface finishes.
Moving beyond standard Q235 carbon steel to Q355B low-alloy, high-strength structural framing. This increases the structural yield stress limits to ≥355 MPa, allowing for lighter overall profiles while maintaining safe structural margins.
Engineered dropdown-head assemblies enable early striking of deck panels within 3-4 days after casting. While the slab panels are repositioned for the next level, vertical shores remain under load, maximizing materials recycling rates.
Modern layouts are custom modeled using Building Information Modeling (BIM) protocols to establish precise slab thickness distributions, drop beam intersections, and load-path structural optimizations before production.
Our manufacturing facility operates under strict quality control policies. The raw material, sourced from tier-one steel refineries, undergoes standardized processing sequences to guarantee consistent mechanical performance. Below is the technical breakdown of our vertical and horizontal rod manufacturing processes.
Precise mechanical shear to specified raw lengths. Generates localized mechanical sound levels (N) and steel scrap (S).
Hydraulic punching of modular connection nodes. Generates minor sound levels (N) and steel scrap (S).
CO2 gas-shielded automated welding of the steel pipe with structural discs. Yields emission gases (G) and scrap (S).
Hot-dip zinc coating application performed at designated environmental-compliance partner facilities.
Finished vertical standards undergo dimensional and structural tolerance checks prior to packaging and dispatch.
Raw steel tube section cutting under constant coolant flow. Generates steel offcuts (S) and localized noise (N).
Tube ends are mechanically prepared for joint fittings. Generates waste metal (S) and sound (N).
Robotized welding setups bond end connectors with casting brackets. Monitored for waste gas (G) and noise (N).
Surface hot-dip zinc plating process ensures corrosion resistance across demanding environments.
Mechanical installation of alignment pins and securing inserts. Generates mechanical sound levels (N).
Optimizing temporary shoring frameworks requires balancing dead loads, live loads, and safety factors. Our systems are engineered to achieve high load ratings and installation efficiencies.
Constructed from high-grade Q355B carbon steel, our vertical standards support design loads up to 10 tons per post. This represents a 1.5x load capacity increase compared to standard Q235 systems, allowing you to reduce the total number of required verticals.
The system design enables assembly rates of 150 to 300 square meters per person-day. This installation efficiency is 3 to 5 times faster than traditional tube-and-clamp setups, lowering labor costs and project schedules.
Through hot-dip galvanizing, a protective zinc coating is metallurgically bonded to the steel substrate. This finish delivers a service life of 10 to 15 years under standard site conditions, reducing replacement rates.
Designed to integrate with diverse shoring structures, this platform is suitable for bridge deck supports, high-rise slab casting, heavy industrial workshops, municipal civil works, and marine engineering structures.
By utilizing the structural strength of Q355B steel, the total support system weight is reduced by 30% to 50% compared to traditional frames. This lowers shipping volume and transport expenses.
Utilizing automated CNC cutting and robotic welding jigs, we achieve a strict component dimensional tolerance profile of ≤±1mm, ensuring smooth assembly on site.
This comparative overview highlights the design differences between our high-strength modular steel formwork systems and traditional shoring types.
| Performance Metrics | Zhuozhan High-Strength Steel Formwork | Traditional Timber H20 Beams | Modular Plastic Formwork Panels |
|---|---|---|---|
| Primary Steel / Grade | Q355B Low-Alloy / Q345 Hot-Dip Galvanized | Spruce / Engineered Laminated Veneer (LVL) | PP-based composite matrix with Glass Fiber |
| Load Capacity (Post) | Up to 100 kN (10 Tons) | 20 kN to 30 kN | 15 kN to 25 kN |
| Reusability Lifespan | > 300 casting cycles | 20 to 30 cycles (face degradation) | Up to 100 cycles |
| Deflection Limit (L/360) | High resistance to bending moment | Variable, sensitive to moisture absorption | Elastic deformation under hot weather |
| Installation Velocity | 150–300 m²/day per technician | 50–80 m²/day per technician | 100–120 m²/day per technician |
| Corrosion & Wear Profile | Corrosion-resistant hot-dip galvanization | Subject to rotting and physical edge wear | Impervious to water; sensitive to UV degradation |
Quality control is critical for safety in structural construction. Zhuozhan Group products are manufactured to comply with international structural safety standards, including EN 12810/12811 and ISO 9001 certification standards.
Our structural steel components undergo rigorous quality checks, including ultrasonic welding inspections, load testing, zinc coating thickness validation, and steel chemical composition analysis. This helps ensure reliability on your job site.
European Standard for Access & Shoring Systems
Global Quality Management Systems Certification
Our operations feature a 50,000 m² self-owned logistics and warehousing base to maintain component inventory levels for rapid shipping.
Observe our automated assembly, structural testing, and automated welding lines operating under standard procedures.
Our structural support systems have been utilized in complex engineering projects worldwide, from municipal civil developments to energy plants.
Ringlock scaffolding application providing stable, high-load support structures for municipal port conduits.
High-capacity modular load-bearing scaffolds positioned under extreme water spray and moisture environments.
Custom radius support arches using vertical steel framing to secure concrete lining installations.
Industrial procurement managers evaluate structural suppliers based on criteria beyond component unit pricing. Product quality, compliance with safety codes, logistics management, and supply chain resilience are critical factors in the selection process.
Infrastructure projects require compliance with local regulations. Our systems are manufactured to align with European safety standards EN 12811-1 and ASTM equivalents, simplifying local permitting processes.
Delays in logistics can affect project timelines. Our facility is situated within close proximity of northern China shipping terminals: Jingtang Port, Tianjin Port, and Caofeidian Port. This multi-port access offers logistical options to keep shipping schedules on track.
Managing an annual output capacity of over 1,000,000 tons of scaffolding and steel props, Zhuozhan Group provides consistent supply volume to help insulate projects from material shortages.
Heavy duty structural steel assemblies and formwork accessories engineered to support high load limits.
Technical guidance and purchasing answers from our structural engineering specialists.
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