Global B2B Structural Solutions

OEM Concrete Steel Formwork & Slab Shoring System Manufacturers

Industrial-grade engineering systems designed for heavy-duty structural applications. Powered by Zhuozhan Group and Hebei Shuangyang Metal Structure Co., Ltd.

Manufacturing Powerhouse

About Zhuozhan Group

An industry leader integrating scientific R&D, precision manufacturing, and international trade operations.

Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries. Our commitment to high quality, structural safety, and engineering accuracy guides our path to shaping modern infrastructure globally.
2014
Established Year
13,132㎑+
Total Footprint
15
National Patents
500+
Skilled Team
Production Subsidiary

Hebei Shuangyang Metal Structure Co., Ltd.

Founded in 2014, Hebei Shuangyang Metal Structure is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. The company operates with more than 500 skilled employees and is equipped with over 150 sets of advanced machinery and equipment.

Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to innovation. The company's impressive production capabilities include an annual output of 300,000 tons of steel pipes, 1 million tons of scaffolding, and 400,000 tons of adjustable steel supports, making it a critical supplier to both domestic and international markets.

Why Choose Zhuozhan

Unparalleled Competitive Edge

Delivering engineering superiority across key logistics, scale, and certification metrics.

🏭

Production Capacity

As a source factory with an area of 40,000 square meters, our annual manufacturing capacity exceeds 200,000 tons.

βš™οΈ

Technical Innovation

Equipped with 15 national patents and a dedicated engineering design team of over 20 professionals.

🚒

Geographical Access

Close proximity to three major global ports: Jingtang Port, Tianjin Port, and Caofeidian Port.

πŸ›‘οΈ

Trusted Cooperation

Proven supplier status to state-owned giants such as China Construction Eighth & Fourth Engineering Division.

πŸ“ˆ

Proven Experience

Deeply cultivated within the structural shoring and steel formwork design industry for over 12 years.

🌐

Global Reach

Robust distribution spanning 30+ domestic provinces and extensive export channels in Europe, the Americas, Asia, and Africa.

πŸ…

Certified Quality

Certified compliance with international building directives, notably including EN 12810/12811 and ISO 9001.

πŸ“ž

B2B Support

Dedicated account managers per post, ensuring 24-hour rapid technical support and quote response times.

Industry Whitepaper

Technological Developments in Steel Formwork & Slab Shoring

An expert analysis of engineering advancements, mechanical specifications, and architectural demands.

1. Dynamic Development Trends in the Shoring & Formwork Sector

Modern civil engineering mandates high-strength, reusable, and modular shoring platforms to reduce site timeline overhead. Traditional timber systems are rapidly yielding to advanced structural alloy steel structures. Structural engineers recognize that multi-directional connection layouts, like the Ringlock rosette node, optimize force paths across load-bearing members. With high axial loads, structural safety hinges on minimizing eccentric load distribution. Heavy-duty Q345B steel supports enable higher axial limits with fewer vertical props, vastly reducing scaffolding density and simplifying site logistics.

Key takeaway: Industrial modularization accelerates installation velocities. Field metrics indicate a shift from 30 sqm/day/person in traditional tube-and-clamp setups to over 150–300 sqm/day/person using Ringlock and modular cuplock scaffolding configurations.

2. Deep Analysis of Global Procurement Criteria

B2B buyers, EPC contractors, and structural procurement departments evaluate shoring systems using a multi-dimensional metric framework:

  • Yield & Tensile Thresholds: Selection of high-grade steel (e.g., Q355B vs Q235) to handle critical compressive stress.
  • Corrosion Resistance Profiles: Hot-Dip Galvanizing (HDG) coating thickness exceeding 80 microns for extreme environmental resilience (15-20 year operational lifespans).
  • Dimensional Tolerances: Strict structural deviations (+/- 1mm maximum) to prevent localized stress spikes at junctions.
  • Compliance Frameworks: Comprehensive testing certificates under EN 12810/12811 standards for scaffolding safety.

3. Macro Structural Solutions for Large-Scale Civil Projects

Large-scale infrastructure worksβ€”such as elevated highway decks, heavy-load railway transit tunnels, and high-rise core wallsβ€”demand specific slab shoring setups. Heavy-duty modular shoring stands out in these scenarios by supporting heavy concrete transfers. Our systems achieve a single-post bearing capacity of up to 10 tons (1.5x traditional props), reducing material use by 50% without compromising safety factors.

4. Quality Assurance, Localized Compliance, & Global Supply Logistics

Navigating local compliance requirements (e.g., OSHA in the US, AS/NZS in Oceania, EN standard directives in Europe) remains a key hurdle for global procurement teams. Our international trade division, Laoting Zhuozhan, tackles this by aligning structural designs with local engineering codes. Backed by warehouses in the US, Canada, Malaysia, and Indonesia, we offer prompt delivery and pre-cleared certifications, minimizing delivery delays and complex customs procedures.

Operational Foundations

Core Corporate Philosophy

Our strategic values guide our manufacturing precision and global client partnerships.

πŸ›‘οΈ

Quality First

Adhere to high-quality standards across every production phase. From raw material inspection to final tolerances, we ensure durable metal solutions for clients globally.

πŸ”­

Our Vision

To lead the global metal products industry by driving technological innovation, delivering top-tier solutions, and supporting worldwide infrastructure growth.

πŸš€

Our Mission

Committed to ongoing R&D. We explore new product designs to improve performance, meet complex structural challenges, and support our partners' success.

Factory Workflow

Manufacturing Processes & Environmental Controls

A transparent look at our production steps and how we handle noise, solid waste, and gas emissions responsibly.

Vertical Rod Production Flow

1

Blanking & Cutting

Initial processing of raw steel tubing. Generates controlled industrial noise (N) and solid steel scrap waste (S).

2

Punching

Precision punching for rosette connections. Generates localized mechanical noise (N) and solid scrap (S).

3

Automatic Welding

Robotized MIG welding of connection plates. Generates welding gas emissions (G) and solid slag waste (S).

4

Outsourced Galvanizing

Surface hot-dip galvanization to enhance corrosion resistance and durability in outdoor environments.

5

Final Quality Check & Packaging

Verification of key dimensional tolerances (+/- 1mm) before sorting and bundling for export shipping.

Horizontal Rod Production Flow

1

Blanking & Pipe Prep

Cutting high-grade structural pipes to project specifications. Generates minor sound emissions and steel shavings.

2

End Punching

Punching ends to prepare them for structural connection wedges. Generates steel scrap and machine sound.

3

Automatic Ledger End Welding

Precision welding of ledger cast ends. Operates with active emission filters to manage gas (G) and dust.

4

Outsourced Galvanizing

Hot-dip zinc coating of welded components for deep rust prevention.

5

Pin Riveting & Bundling

Assembling shoring ledger pins. Minor riveting noise (N) occurs. Products are packed and prepared for distribution.

Visual Tour & Proof

Manufacturing Tour & Field Performance

Tour our factory floors, check our warehouses, and see how our systems perform on active job sites.

Production Line Operations & Inventory Scale

Ringlock scaffold mass stock, full specifications, standard and custom parts are sufficient
Ringlock scaffold, high strength steel, self-locking design, safe and efficient.
βœ… 50,000㎑ self-owned warehouse (equivalent to 7 football fields)
Fourteen production lines guarantee production speed
Factory Operations and Production Overview
Ringlock Scaffold Production Process Demonstration
Factory Operations
Factory Production Area
High-Tech Assembly Line
Galvanizing Line
Warehouse Stocking
Finished Materials Storage
Export Bundles
Shipment Yard

Global Engineering Project Portfolio

Compliance & Verification

Certified Quality & Proven Performance

Tested and certified by global standards boards to ensure reliable load limits on site.

Quality Certificate
Patent Certificate 1
Patent Certificate 2
ISO 9001 Seal
EN 12810 Approval
Shoring Prop Test Report
Welding Certification
Patent Approval Doc
Next-Gen Tech

Technical Roadmap & Future Outlook

Driving the transition toward greener materials, automation, and smarter structural designs.

Automated Robotic Welding

Upgrading our robotic lines to improve welding consistency. This ensures even heat distribution across joints and increases the load limits of structural rosette connections.

Eco-Galvanizing Initiatives

Adopting closed-loop zero-emission pre-treatment systems to meet strict environmental codes. We deliver durable finishes while minimizing our ecological footprint.

High-Grade Micro-Alloy Steel

Developing lightweight, high-tensile tubes. By reducing the overall weight of shoring components, we lower shipping costs and make installation safer for crew members.

Common Questions

Frequently Asked Questions

Answers to common queries regarding ordering, load specifications, customization, and logistics.

Which steel grades are used in your slab shoring systems?
We use Q235 and Q355B structural carbon steel. Q355B is selected for heavy-duty load-bearing posts, offering a yield strength of 355 MPa to ensure safety under high vertical loads.
Can you customize structural formwork to specific dimensions?
Yes, our design team uses AutoCAD and BIM to customize sizing, thickness, and layout configurations. We manufacture to tight tolerances (+/- 1mm) to match project-specific requirements.
What certifications back your manufacturing processes?
Our facilities are certified under ISO 9001 for quality management. Our structural shoring products comply with the EN 12810/12811 European standards for temporary works equipment.
How do you manage logistics for large international orders?
Through our trading arm, Laoting Zhuozhan, and close access to Tianjin, Jingtang, and Caofeidian ports, we handle sea freight efficiently. We also maintain local warehouses in the US, Canada, Malaysia, and Indonesia for prompt dispatch.
What is the typical lifespan of your galvanized scaffolding?
Our hot-dip galvanized scaffolding features a zinc coating over 80 microns thick. It offers an average service life of over 10 years, extending to 15–20 years with proper care and maintenance.
Do you support joint development or OEM/ODM projects?
Yes. With 15 national patents and an experienced engineering team, we collaborate with builders, contractors, and global distributors on tailored OEM/ODM shoring solutions.