Explore our industrial grade solutions engineered to meet EN 12810/12811 quality certifications.
Unlocking high-load performance and spatial versatility for next-generation architectural projects
In modern industrial civil engineering, construction methodologies demand load capacity standards that traditional frame structures can no longer reliably support. Heavy infrastructure projects—such as suspension bridges, deep-bore highway tunnels, modern petrochemical processing facilities, and supertall high-rise skyscrapers—expose structural shoring systems to massive gravity loads, high wind forces, and dynamic shifts. Global scaffolding manufacturing has entered a transitional phase centered on high-yield metallurgy (such as Q355B steel), hot-dip galvanization compliance, and automated modular mechanics (like self-locking ringlock nodes).
Internationally, standard systems are scrutinized under strict guidelines such as EN 12810/EN 12811 in Europe, and equivalent ANSI standards in the Americas. Engineering firms require structural configurations that minimize local buckling risks while speeding up erection times to lower rising labor costs. To address this demand, Zhuozhan Group combines structural testing with robotic welding precision. Our advanced modular systems are engineered for fast setup, allowing a single worker to cover up to 300 square meters per day.
Our EN12811-compliant modular ringlock towers distribute load dynamics along vertical standards, providing robust axial support for bridge deck formwork systems.
Offshore oil platforms and dry docks require scaffolding that resists saline corrosion. Our hot-dip galvanized coating, with a zinc thickness of over 80 microns, guarantees a service life of 15 to 20 years.
Suspended hydraulic platforms and high-load frame towers work alongside formwork to secure vertical alignment up to 500 meters high, minimizing structural drift.
A unified leader in metallurgy, engineering design, and global trading systems
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.
Our dedicated division, Laoting Zhuozhan International Trade, plays a vital role in connecting Zhuozhan Group with global markets, focusing on providing customer-oriented solutions for a wide range of projects. By understanding the unique needs of each client, the company crafts tailor-made solutions that help clients achieve greater success and sustainable growth. Our customer-first approach, coupled with its expertise in logistics and timely delivery, has made us a trusted partner for many clients.
Founded in 2014, Hebei Shuangyang Metal Structure is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. The company operates with more than 500 skilled employees and is equipped with over 150 sets of advanced machinery and equipment.
Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to innovation. The company's impressive production capabilities include an annual output of 300,000 tons of steel pipes, 1 million tons of scaffolding, and 400,000 tons of adjustable steel supports, making it a critical supplier to both domestic and international markets.
Featured Video: Zhuozhan Production Facility Tour Overview
Why Tier-1 construction enterprises choose Zhuozhan industrial systems
Made from high-grade Q355B carbon steel, our single standard load capacity is up to 10 tons—which is 1.5 times stronger than traditional systems.
Our modular pin-lock connections enable assembly rates of 150 to 300 square meters per person daily, 3 to 5 times faster than cup or tube & clamp systems.
Adaptable to nearly 100 industrial applications, including high-rise commercial structures, bridge civil works, aerospace maintenance, and shipbuilding docks.
Under the same structural loads, steel volume requirements are reduced by 50%, bringing total scaffolding weight down by 1/2 to 1/3 compared to traditional options.
Our deep-bath hot-dip galvanizing process shields the steel, resulting in an average lifespan of over 10 years, extending to 15-20 years in normal conditions.
Using automated CNC production lines, error tolerances for all components are kept within ±1mm, ensuring smooth on-site assembly.
We adhere to strict quality standards at every stage of production, treating quality as our core priority. From choosing premium raw materials to implementing tight process controls, we strive for excellence to supply durable, reliable metal products for our clients.
To become an outstanding leader in the global metal products industry, shape the future of the metal products industry with innovative technology, high-quality products and excellent services, provide reliable metal products solutions for customers around the world, and promote global infrastructure construction and industrial development.
Committed to the R & D and Innovation of Metal Products. We continuously invest resources in technological research and development, explore the application possibilities of metal products in different fields, improve the performance and quality of products, and meet the increasingly diverse and complex needs of customers.
A detailed breakdown of step-by-step metallurgy, quality audits, and environmental management
First, perform blanking and cutting, which will generate noise and solid waste; then punch holes, which will also generate noise and solid waste; subsequently, automatically weld the steel pipe and the disc black parts. In this process, in addition to noise, it will also generate waste gas and solid waste; then conduct outsourcing galvanizing; finally, the finished products are waiting for sale. Multiple links in the processing process will generate pollutants and need to be effectively managed and controlled.
This is the first step in steel pipe processing. During this process, noise (N) and solid waste (S) will be generated.
After blanking and cutting, the steel pipe enters the punching process. This link will also generate noise (N) and solid waste (S).
The punched steel pipe is automatically welded with the disc black parts. This process will generate noise (N), waste gas (G) and solid waste (S).
After the automatic welding is completed, a white part is formed, and the white part needs to be outsourced for galvanizing treatment.
After the outsourcing galvanizing treatment, the steel pipe becomes a finished product and waits for sale.
First, perform blanking and cutting, which will generate noise and solid waste; then punch holes, which will also generate noise and solid waste; then automatically weld the punched steel pipe with the casting black parts, which will generate waste gas, noise and solid waste; then conduct outsourcing galvanizing; then rivet the insert with the galvanized white part, which will generate noise; finally, the finished products are waiting for sale. Multiple links in the processing process generate pollutants and need to be treated with environmental protection measures.
The raw material is a steel pipe. This process will generate noise (N) and solid waste (S).
Following the blanking and cutting process, it will generate noise (N) and solid waste (S).
This process welds the punched steel pipe with the casting black parts and will generate waste gas (G), noise (N) and solid waste (S).
The automatic welding is carried out for the white part after outsourcing galvanizing treatment.
The insert is riveted with the outsourced galvanized workpiece, which will generate noise (N).
Connecting production speed with international ports for seamless supply chain delivery
Operating across multiple continents, our physical network is positioned to supply regional distribution demands. We maintain dedicated offices and regional supply channels in the United States, Canada, China, Hong Kong-CN, Malaysia, Thailand, and Indonesia. With a 50,000㎡ self-owned warehouse facility (equivalent to 7 international football fields), we stock a continuous supply of ringlock standards, ledgers, base jacks, and steel planks to ensure fast deployment.
Our manufacturing center in Tangshan, Hebei, is strategically located near major maritime shipping hubs: Jingtang Port, Tianjin Port, and Caofeidian Port. This geographical proximity reduces transit times from factory floor to container vessel, cutting inland shipping costs and shielding buyers from port delays.
Our ringlock scaffolding is tested and certified to international standards. These quality processes ensure compliance with BS EN 12811, SS280, and standard OSHA guidelines for commercial applications.
Technical implementation of our scaffolding and formwork systems in international construction
Shaping safe, sustainable, and intelligent construction with next-generation manufacturing technology
As the construction industry focuses on increasing efficiency and lowering emissions, industrial scaffolding is shifting from simple load support structures to integrated structural systems. Zhuozhan Group is at the forefront of this evolution by focusing on three main developments:
Addressing structural capacities, manufacturing tolerances, export logistics, and customization options
Explore our high-capacity components and specialized systems designed for industrial work platforms
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