Explore our high-durability, customizable structural formwork and scaffolding products engineered for global engineering requirements
A highly integrated structural engineering powerhouse delivering state-of-the-art metal forming solutions for global projects.
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.
Founded in 2014, Hebei Shuangyang Metal Structure Co., Ltd. is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. Operating with more than 500 skilled employees and equipped with over 150 sets of advanced machinery and equipment, Shuangyang drives engineering excellence globally.
Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to structural innovation and metallurgical design optimization.
Why Tier-1 construction companies choose Zhuozhan Group for OEM steel formwork and scaffolding systems.
As a source factory, with a total operational area of 40,000 square meters and an annual output exceeding 300,000 tons of steel pipes, 1,000,000 tons of scaffolding, and 400,000 tons of adjustable steel supports.
Armed with 15 national patents and an in-house engineering design team of over 20 professionals. We turn complex structural blueprints into ready-to-cast structural formwork schemes.
Strategically located close to three of China’s major northern maritime hubs: Jingtang Port, Tianjin Port, and Caofeidian Port. This minimizes inland transit costs and guarantees rapid ocean freight scheduling.
Our ringlock scaffolding and concrete shoring systems are tested and certified to comply with stringent EN 12810/12811 and ISO 9001 quality guidelines, ensuring safety on high-risk job sites.
We adhere to high-quality standard requirements for each production link, treating metallurgical stability as the lifeline of our company. From sourcing raw steel billets to cold-forming and automated welding, we guarantee structural integrity.
To become a preeminent leader in the global metal products and structural formwork sector. We seek to shape the future of concrete casting by optimizing structural efficiency and supplying reliable systems to infrastructure projects globally.
Committed to ongoing research and development of structural metal components. We continuously invest resources in engineering innovation, exploring advanced alloys and weight-reduction profiles to lower onsite handling costs.
A comprehensive examination of why heavy-duty steel formwork is replacing traditional timber systems in modern global projects.
Across the modern construction landscape, structural speed, surface consistency, and load distribution are critical factors. Traditional timber and plywood formwork, though low-cost upfront, are increasingly replaced due to their limited reusability, dimensional deformation under load, and susceptibility to moisture damage. Engineered OEM steel formwork for concrete has emerged as the system of choice for bridge piers, high-rise buildings, dam retaining walls, and subway structural shells.
Steel formwork provides superior dimensional stability. The modulus of elasticity of steel ensures that under massive hydrostatic concrete pressure (often exceeding 60-80 kN/m² during rapid pours), wall forms undergo negligible deflection. This translates directly to precise concrete profiles, reducing the need for costly post-pour repair work.
At Hebei Shuangyang Metal Structure Co., Ltd., we utilize high-tensile Q355B structural steel for heavy load-bearing structural members. Compared to standard Q235 steel, Q355B offers a yield strength of 355 MPa, allowing designers to minimize material thickness while maintaining load capacities up to 10 tons per vertical member.
Q355B steel structures deliver 1.5 times the load capacity of standard Q235 components under identical cross-sectional parameters.
Our modular quick-locking connections allow workers to erect 150 to 300 square meters per day, reducing labor costs.
Deep hot-dip galvanization provides structural corrosion protection, ensuring a long operational life in humid environments.
Purchasing managers from European, North American, and Middle Eastern construction groups face different regional challenges. For Europe, conformity to EN 12810/12811 scaffolding standards is mandatory. In North America, OSHA compliance and safety factors are crucial. For this reason, Zhuozhan Group integrates certifications (CE, ISO 9001) into our production pipeline.
Additionally, our geographical position near Caofeidian and Tianjin ports allows us to minimize inland delivery lead times, helping overseas project managers avoid scheduling delays.
How Hebei Shuangyang processes raw materials into certified structural members while managing waste nodes.
Raw steel tubes are cut to size using automated saws. This process requires precise control to maintain length tolerances within ±1mm.
Waste Node: Noise (N) & Solid Metal Scrap (S)Hydraulic presses punch clean slots into the structural profile to allow standard connections.
Waste Node: Solid Steel Scrap (S) & Mechanical VibrationRobotic stations execute clean welds joining the disc plates to the main tube body, ensuring consistent penetration.
Waste Node: Welded Fumes & Gases (G), Metal Slag (S)The semi-finished black structure undergoes pickling and hot dipping in molten zinc at 450°C, forming a rust-resistant layer.
Quality Metric: Minimum 85-micron zinc coating thicknessRods undergo checks for verticality and weld consistency before being packaged for container loading.
Horizontal tubes are cut to length using CNC saws to match design specifications.
Waste Node: Noise (N) & Steel Shavings (S)The tube ends are flattened and punched to accommodate casting heads.
Waste Node: Operational Noise (N)Robotic welding arms attach cast steel wedges to the tube ends, creating a secure joint structure.
Waste Node: Gas Emission (G), Welded Slag (S)Completed ledger assemblies undergo hot-dip galvanization to ensure corrosion resistance.
The wedge insert is riveted into the ledger end casting to complete the modular locking assembly.
Waste Node: Riveting Mechanical Noise (N)Tour our state-of-the-art production lines and 50,000㎡ storage facilities through video demonstrations.
Our specialized fabrication lines guarantee production speed and high capacity for large global orders.
Proven performance across infrastructure, commercial high-rises, and industrial projects worldwide.
Providing high-clearance support structures for heavy petroleum pipe installations in coastal environments.
High-strength support platforms engineered to withstand damp, high-vibration concrete casting conditions.
Modular scaffolding configured for curved concrete vault formwork shoring, ensuring structural safety.
Large-scale shoring systems built to support long-span concrete beams and slab structures.
Suspended work platforms configured for seismic reinforcement under existing highway bridge decks.
Heavy-duty scaffolding units designed to fit complex hull contours and withstand harsh marine conditions.
High-temperature resistant support structures configured for internal boiler inspections and maintenance.
Rigid external work platforms designed to ensure high stability and safety at elevated construction heights.
Erection of temporary structural stage frameworks and speaker rigging towers, certified to EU crowd safety codes.
Hybrid timber and steel shoring systems configured for complex floor layout modifications.
Lightweight, water-resistant formwork boards used for retaining walls, allowing easy manual handling.
Heavy-duty steel concrete formwork deployed for bridge pier casting, ensuring high finish quality.
Erection of heavy-duty structural steel frameworks for automated machinery areas, ensuring precise dimensional alignment.
Our products are fabricated under international testing standards to ensure reliability and performance on site.
Key information regarding ordering, customization options, safety standards, and logistics policies.
Explore our heavy-duty fittings, fasteners, shoring props, and support equipment designed to work with our formwork systems.
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