High-durability structural components engineered to international standards (EN 12810/12811, ISO 9001)
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, structural engineering design, manufacturing, and international sales. With a robust portfolio of specialized subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the global construction and metal manufacturing industries.
Founded in 2014, our manufacturing arm, Hebei Shuangyang Metal Structure Co., Ltd., occupies a state-of-the-art facility of 13,132.68 square meters, featuring a modern construction footprint of 7,124.58 square meters. Powered by a workforce of more than 500 highly skilled engineers and technicians, the factory operates over 150 sets of advanced machinery to deliver precise, high-performance structural systems.
Our commitment to R&D is backed by 15 national patents and structural safety certifications. We operate at a massive industrial scale, achieving:
Utilizing high-strength Q355B structural steel and premium aluminum alloys to withstand concrete lateral pressure exceeding 60 kN/m².
Manufactured under ISO 9001 guidelines to maintain strict dimensional tolerance within ±1mm, ensuring perfect alignment at joints.
Hot-dip galvanized coating conformant to BS EN ISO 1461, ensuring a service life exceeding 15 to 20 years under harsh site environments.
In modern reinforced concrete construction, the beam casing represents one of the most demanding formwork applications. Beams are horizontal structural elements subjected to bending, shear, and significant dead loads from fresh concrete and reinforcement steel. Choosing an Original Design Manufacturer (ODM) for beam casing formwork is not merely a procurement decision—it is a critical safety and efficiency choice for civil engineering projects.
Custom-engineered beam casing formwork allows contractors to cast complex beam profiles (including T-beams, L-beams, rectangular, and pre-stressed concrete girders) with unparalleled dimensional fidelity. By incorporating modular side panels, heavy-duty H20 timber beams, or high-rigidity steel frames, ODM formwork guarantees minimal deflection under maximum fresh concrete hydrostatic pressure.
China has become the global epicenter for structural metal manufacturing. The integration of advanced metallurgical technology and massive industrial clusters provides Chinese factories with distinct advantages:
The construction sector is experiencing a rapid shift toward green building standards and accelerated project timelines. This transformation impacts beam casing design in several ways:
High Reuse Cycles: Traditional wood formwork is being replaced by steel-framed plywood or complete steel/aluminum systems. A high-quality steel beam casing system can be reused hundreds of times, dramatically lowering the cost-per-use ratio and reducing construction waste.
Integration with Prefabrication (DFMA): Design for Manufacture and Assembly (DFMA) requires formwork systems that integrate with precast concrete plants. ODM formwork systems are increasingly designed to serve both cast-in-situ jobs and off-site precast beam production.
Different civil engineering applications require tailored formwork responses. For high-span bridges and municipal flyovers, the load-bearing requirements are immense. Standard scaffolding systems cannot support the self-weight of massive concrete girders during the curing phase.
Zhuozhan Group offers comprehensive engineering packages combining heavy-duty Ringlock scaffolding support frames, adjustable steel props with high load capacities (up to 10 tons per prop), and custom-made steel beam casing panels. This macro-level approach ensures structural stability, minimizes onsite assembly errors, and accelerates the overall stripping and cycling process.
Why global general contractors trust our metal structure and formwork systems
40,000 square meters source factory with an annual production output exceeding 200,000 tons of structured metal.
Over 20 experienced design engineers creating custom layouts, load calculations, and structural layouts for global clients.
Trusted supplier to state-owned giants such as China Construction Eighth Engineering Division and China Construction Fourth Engineering Division.
Close proximity to Jingtang, Tianjin, and Caofeidian ports translates to lower freight costs and reliable shipping timelines.
Understading our rigorous quality control and manufacturing workflows
High-precision automated cutting machines cut structural steel tubes to length, minimizing raw material waste.
Computerized multi-hole punching presses create clean connection slots, maintaining precise tolerance spacing.
Robotic welding arms secure the structural disc connection plates, ensuring deep penetration and structural stability.
Components undergo chemical pickling followed by hot-dip zinc immersion to create a thick, corrosion-resistant alloy layer.
Raw steel tubes are cropped to exact ledgers and diagonal brace dimensions.
Forming presses shape the pipe ends for seamless fitment with modular scaffolding rosette nodes.
Welding the cast steel ledger ends to the steel tube, guaranteeing rigid node connections.
Scaffolding pins are securely riveted into place, followed by load testing and structural tolerance measurements.
Explore how our formwork and scaffold systems perform in challenging structural builds worldwide
Heavy-duty adjustable steel shoring props supporting massive platform concrete castings under high static loads.
High-durability scaffolding units configured to historical facade restoration, prioritizing worker safety and fast setup.
Heavy duty industrial support scaffolds configured for large overhead piping, cooling towers, and generator house builds.
Large-scale industrial scaffold platform system erected to facilitate overhead crane runway and structural roofing installations.
Specially coated corrosion-resistant scaffolding elements erected to support major maritime petroleum lines.
High-accuracy custom bridge pier and beam casing steel formwork modules deployed to handle repetitive high-volume casting.
Visualizing our raw material processing capacity and certified finished stocks
Technical answers to critical procurement and engineering inquiries
High-quality structural accessories matching international construction standards
Zhuozhan