Browse our primary range of heavy-duty scaffolding planks, structure frames, and precision concrete shoring products
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.
Founded with a vision to deliver unmatched stability and heavy-load structural systems to global infrastructure developments, we combine state-of-the-art robotic processing line technology with rigorous QA protocol pipelines.
Founded in 2014, Hebei Shuangyang Metal Structure is a pivotal subsidiary that has rapidly advanced to the forefront of the industry, occupying a total area of 13,132.68 square meters, with a construction area of 7,124.58 square meters. The company operates with more than 500 skilled employees and is equipped with over 150 sets of advanced machinery and equipment. Over the years, Shuangyang has successfully secured 15 patents, demonstrating its strong commitment to innovation.
In modern civil engineering, industrial plant construction, and petrochemical complex setups, vertical shoring and high-elevation working platforms demand absolute mechanical reliability. Standard safety protocols under European standards (such as EN 12810 and EN 12811) or American ANSI parameters demand steel planks that prevent deflections, withstand high wind speeds, and resist severe environmental corrosion. The demand for industrial scaffolding planks has shifted from traditional timber boards to high-strength, hot-dip galvanized steel planks due to their superior fire retardancy, load capacities, and cyclic service life.
With large-scale factories and warehouse installations accelerating worldwide, building designers prioritize structures that can optimize structural loads while expediting installation cycles. Traditional scaffolding methods fall short when handling heavy concrete shoring or supporting high-load material storage. Steel structural systems, prefabricated modular frames, and precision engineering accessories are now integrated into a singular, cohesive methodology.
"Engineered stability begins at the platform level. Steel planks provide not just structural support, but structural diaphragm integrity for the entire scaffold system when properly locked onto vertical standard standards."
Our scaffolding systems utilize premium grade Q235B and Q355B structural steel, optimizing structural weight while ensuring exceptional yield strengths. Q355B steel features a yield strength of 355 MPa, allowing a single standard node bearing capacity of up to 10 tons. This is approximately 1.5 times the capacity of standard market alternatives.
The hot-dip galvanizing process (HDG) deposits a thick zinc coating layer that acts as a sacrificial anode against weathering. Compared to basic painting or cold electroplating, HDG components resist aggressive chemical environments, maritime humidity, and industrial emissions, achieving a service life of 15 to 20 years.
| Property / Parameter | Standard Market Planks | Zhuozhan High-Strength OEM Planks |
|---|---|---|
| Steel Material Grade | Standard Q195 / Q215 | Premium Q235B / Q355B Carbon Steel |
| Single Node Load Capacity | Approx. 6.5 Tons | Up to 10 Tons (1.5x Capacity) |
| Erection Speed / Worker / Day | 40 - 60 sq. meters | 150 - 300 sq. meters (3-5x Faster) |
| Material consumption weight | 100% (Standard weight) | Reduced to 1/2 - 1/3 (Under equivalent loads) |
| Corrosion Resistance Profile | Basic primer / Electroplated | Hot-Dip Galvanized (Average lifespan 15-20 years) |
| Size Dimensional Deviation | ±3mm to ±5mm | Strictly controlled at ±1mm |
Our manufacturing base in Hebei operates at an exceptional scale. Hebei Shuangyang Metal Structure Co., Ltd. processes over 300,000 tons of steel pipes, 1 million tons of scaffolding components, and 400,000 tons of adjustable supports annually. This massive scale ensures high purchasing power for premium raw materials, minimizing price volatility for our clients.
Furthermore, our geographical coordinates provide key logistics benefits. Located near three major global shipping gateways—Jingtang Port, Tianjin Port, and Caofeidian Port—we reduce inland freight times and optimize container shipping rates. This proximity enables prompt container turnarounds and efficient transit scheduling to international ports.
Our automated manufacturing plants run on continuous lines designed to minimize manual welding errors and ensure structural accuracy. Every component follows a structured quality-assurance protocol that tracks emissions and structural integrity at each stage:
Raw structural steel sheets and tubes are sliced to precise design lengths using automated high-speed cutters. During this process, noise and solid waste are managed through localized recycling units.
Specialized hydraulic presses create customized drainage holes and anti-skid surfaces, improving grip while reducing the accumulation of water, mud, or snow on site.
Vertical and horizontal elements are welded using carbon-dioxide shielded robotic welders, producing consistent structural welds and reliable joints.
Assembled components are treated to clear impurities before being dipped into molten zinc, forming a protective metallurgically bonded coating.
For custom systems, high-durability inserts are riveted using automated fixtures to ensure dimensional consistency with a tolerance of ±1mm.
Different project sites present unique challenges that require tailored scaffolding configurations. We design our platforms to meet specific regional wind loads, load requirements, and site safety conditions:
Why Tier-1 global contractors and EPC builders source from our manufacturing plants
Passed multiple international quality certifications including EN 12810/12811 standards and ISO 9001 quality controls. Rest assured your structures will meet local inspectors' standards.
Equipped with a design team of more than 20 engineering experts capable of providing structural scheme designs, structural FEA analysis, and tailored dimensions.
Annual production output of 300,000 tons of steel pipes, 1 million tons of scaffolding systems, and 400,000 tons of adjustable supports for bulk global orders.
High-reliability applications in railway expansions, heavy industrial buildings, and infrastructure restoration
Heavy structural shoring props providing secure height support during column load transfers.
Compliant EN 12810 standard facade access structures optimizing restoration speeds.
Integrated ringlock platform systems facilitating elevated piping installations.
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Essential guidance on sourcing, structural performance, and custom options
Explore our structural shoring props, suspended platforms, and heavy industrial support frames
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