ODM Galvanised Ringlock System Scaffolding Exporters

Providing Premier Heavy-Duty Structural Support, Architectural Integrity, and Verified Q345B Steel Systems for High-Load Civil Projects Internationally.

Consult Project Solutions

Corporate Profile & Infrastructure Strength

Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, manufacturing, and sales. With a robust portfolio of subsidiaries, including Laoting Zhuozhan International Trade Co., Ltd. and Hebei Shuangyang Metal Structure Co., Ltd., Zhuozhan Group has firmly established itself as a key player in the construction and manufacturing industries.

Our manufacturing engine, Hebei Shuangyang Metal Structure Co., Ltd., founded in 2014, has rapidly advanced to the forefront of the scaffolding and formwork industry. Occupying a total area of 13,132.68 square meters (with an overall facility area of up to 40,000 square meters), our plant is run by more than 500 highly skilled employees and equipped with over 150 sets of advanced machinery and equipment.

Commitment to innovation is demonstrated by our 15 national patents. Our sheer volume capabilities include an annual output of 300,000 tons of steel pipes, 1 million tons of scaffolding, and 400,000 tons of adjustable steel supports, allowing us to supply large-scale global structural projects smoothly and securely.

2014
Year Founded
13,132㎡
Subsidiary Area
15+
National Patents
500+
Skilled Team

Producing 300K Tons Steel Pipe & 1M Tons Scaffolding Annually to Support High-Volume International Supply Chains.

Key Benefits of Hot-Dip Galvanised Ringlock Systems

Why structural engineers and procurement heads choose our Q355B modular ringlock systems over traditional steel pipe clamps.

Outstanding Structural Load Limits

Manufactured from premium Q355B structural steel, our ringlock uprights yield a single leg loading capacity of up to 10 tons, 1.5 times greater than standard systems, reducing required shoring volumes by 50%.

High-Speed Erection Rates

Features a self-locking wedge connector design. A single technician can erect between 150 to 300 square meters per day, improving installation efficiency by 3 to 5 times compared to cuplock systems.

Unmatched Weather & Corrosion Protection

By applying a full Hot-Dip Galvanization (HDG) coating, our components feature an average zinc thickness exceeding 80μm. This yields an expected operational lifecycle of 15 to 20 years.

Material Optimization & Reduced Self-Weight

Under equivalent engineering loads, our ringlock systems reduce steel weight by 1/2 to 1/3 compared to conventional scaffolding, significantly lowering freight costs and site lifting burdens.

Precision Fabrication Limits

Constructed in automated, modern production lines. Every pipe length, vertical cup position, rosette weld alignment, and wedge latch tolerance is strictly held within ±1mm.

Versatility Across Industries

Features over 100 customizable configurations. Ideal for heavy infrastructure, chemical plant maintenance, shipbuilding, aerospace hangars, high-rise facades, and temporary public stages.

Certified Quality & Industry Position

Verified structures compliant with international EN 12810/12811, ANSI, and ISO standards for civil construction projects.

Global Recognition & Supply Chain Excellence

Our international trading division, Laoting Zhuozhan International Trade Co., Ltd., links Hebei Shuangyang's manufacturing units directly to global distribution channels. We maintain strong trade positions across more than 30 domestic provinces and export to Asia, Europe, North America, and Africa. In the past fiscal year, our exports generated over 20 million USD.

We work closely with major public sector contractors, including China Construction Fourth Engineering Division and China Construction Eighth Engineering Division. This partnership proves our ability to supply complex, high-pressure infrastructure projects.

Zhuozhan Certificates overview

Comparative Analysis: Scaffolding Systems

Technical comparison between standard scaffolding models, detailing why Ringlock is the modern industry choice.

Performance Criterion Ringlock Scaffold System (Q355/Q345) Cuplock Scaffold System (Q235) Traditional Tube & Coupler
Load Bearing Capacity (Per Standard) Up to 100 kN (10 Tons) Approx. 60 kN (6 Tons) Approx. 30 kN (3 Tons)
Erection Speed (per Worker/Day) 150 - 300 m² 50 - 80 m² 20 - 35 m²
Safety Factor (Connection Stability) Exceptional (360° Rosette self-locking) Medium (Friction wedge locks) Low (Highly dependent on clamp torque)
Anti-Corrosion Surface Finish Hot-Dip Galvanized (HDG) > 80μm Electro-galvanized or painted Rust preventive oil or painted
Lifespan & Reusability 15 - 20 Years 5 - 8 Years 2 - 4 Years

Vertical & Horizontal Components Production Flow

Our structured, automated production line monitors quality and coordinates emissions control at every stage.

1. Vertical Rod (Standards) Production Path

1

Cutting & Blanking

Initial mechanical steel tube sizing. Generates localized mechanical noise and steel scrap material.

2

Precision Punching

Automated standard hole punching. Creates minor noise and metal scrap, monitored for recycling.

3

Automatic Rosette Welding

Rosette discs are welded using automatic MIG units. Generates particulate fumes and slag waste.

4

Hot-Dip Galvanizing

Chemical plating of unfinished components to build a rust-resistant zinc barrier.

5

Quality Sorting & Dispatch

Final dimension testing, thread checks, loading capacity verification, and packing.

2. Horizontal Rod (Ledgers) Production Path

1
Raw Tube cutting

Blanking & Cutting

Pipes are cut to size using digital saws. Generates localized noise and metal scrap.

2
Punching

Punching

Pressing lock-pin insertion slots into both tube ends. Creates noise and scrap metal.

3
Welding

Automatic Welding

Welding cast ledger ends to the tube. Generates minor weld gas, noise, and slag.

4
Galvanizing

HDG Treatment

Submerging welded items in molten zinc to coat internal and external surfaces.

5
Riveting

Pin Riveting

Riveting structural locking pins to ledger joints. Generates minor mechanical noise.

Factory Infrastructure Tour

Look inside our automated fabrication facilities, raw steel storage yards, and welding zones.

Production floor 1 Production floor 2 Production floor 3 Production floor 4 Production floor 5 Production floor 6 Production floor 7 Production floor 8 Production floor 9 Production floor 10 Production floor 11 Production floor 12 Production floor 13 Production floor 14 Production floor 15 Production floor 16

Global Infrastructure Application Studies

See how our ringlock and formwork solutions perform in challenging real-world civil engineering projects.

Port Pipeline Construction

Ringlock Scaffold in Port Pipeline Construction

Corrosion-resistant modular staging used for heavy-industry seaside shipping infrastructure.

Hydropower Dam Upgrade

Ringlock Scaffold in Hydropower Dam Upgrade

Heavy-duty, high-elevation access structures designed for high humidity conditions.

Highway Tunnel Construction

Ringlock Scaffold Solution for Highway Tunnel Construction

Underground heavy shoring towers customized to support reinforced concrete arches.

Science Park Factory Building

Scaffolding System for Science & Technology Park Factory Building

Quick-erection access scaffolding used for outer panels on clean-tech factory facades.

Bridge Renovation Project

Ringlock Scaffolding Platform for Bridge Renovation Project in TianJin, China.

Suspended high-strength support systems engineered to support overhead transport loads.

Marine Engineering & Shipbuilding

Ringlock Scaffold System for Marine Engineering & Shipbuilding

Highly flexible workspace structures engineered to fit irregular curved vessel hulls.

Shandong Thermal Power Plant

Steel Ringlock Maintenance Platform for Boiler Equipment at Shandong Thermal Power Plant, China

Heat-resistant maintenance platforms designed for confined industrial spaces.

Downtown Dubai UAE

Ringlock Scaffolding System for High-Rise Building Facade Construction in Downtown Dubai, UAE

Wind-resistant vertical access networks for exterior glass curtain wall assemblies.

Berlin Germany festival

Temporary Ringlock Scaffolding System for the International Music Festival in Berlin, Germany

Highly stable public stage structures meeting strict European safety guidelines.

Jakarta Indonesia Formwork

Application of Wooden Formwork in High-Rise Office Tower – Jakarta, Indonesia (2021–2022)

Custom formwork structures for structural concrete columns in tropical environments.

Danube River Channel Renovation

Application of Plastic Formwork in Danube River Channel Renovation – Budapest, Hungary

Waterproof formwork solutions designed for sub-surface civil concrete casting.

Chengdu Yangma Bridge

Application of Steel Formwork in the Chengdu Tianfu Avenue–Yangma Bridge Expansion – Chengdu, China (2023–2024)

High-load steel formwork panels configured for large-span bridge cast-in-place works.

Video Presentations

Watch our systems in action, covering inventory management and raw steel tube fabrication.

1. Component Inventory & Performance Testing

Massive inventory stocks of standard and custom ringlock parts ready for global shipping.
High-strength structural steel ringlock setup with self-locking wedge pins for fast assembly.
Tour of our 50,000㎡ self-owned central logistics warehouse.

2. Automated Production lines

Fourteen automated lines running continuously to ensure fast delivery.
Factory operations overview showing our structural steel processing lines.
Production process demonstration showing how ringlock components are made.

Industry Trends & Procurement Insights

Important macro trends impacting safety compliance, design standards, and procurement in the global scaffolding market.

1. Shifting to Modular Engineering

Global contractors are moving away from traditional tube and clamp setups to modular systems like Ringlock. This shift is driven by strict safety rules and the need to reduce site labor costs.

2. Stricter Environmental Regulations

Hot-dip galvanizing plants must meet strict environmental rules. Our outsourced partners run modern, zero-emission acid pickling and recycling facilities to ensure sustainable manufacturing.

3. Digital Integration & BIM

Modern layouts are increasingly designed using Building Information Modeling (BIM). We provide digital CAD and BIM layout files for our components to speed up site planning and structural calculation tasks.

Technical FAQ & Expert Solutions

Technical answers regarding material chemistry, loading metrics, hot-dip galvanization standards, and lead times.

Q1: What steel grade do you use for your vertical standards and rosettes?
We use Q355B (equivalent to EN 10025 S355JR) for our structural vertical standards to ensure high yield strength under heavy loads. Rosettes are stamped from structural steel plates to ensure a secure, tear-resistant fit at every connection point.
Q2: What is the average thickness of your hot-dip galvanization (HDG)?
Our HDG treatment meets ASTM A123 and EN ISO 1461 standards, maintaining an average zinc coating thickness of 80 to 85 microns. This thickness protects our systems against rust in marine and high-humidity industrial environments.
Q3: Can you fabricate custom lengths and hook geometries (ODM services)?
Yes. Our design and engineering team of over 20 professionals develops structural calculations, custom hook styles, altered vertical rosette spacing, and ledger sizes to match your specific engineering plans.
Q4: How does Zhuozhan guarantee dimensional accuracy?
We use automated tube cutting and multi-point robotic welding systems that keep manufacturing tolerances within ±1mm. This precision ensures that lock pins and ledger connections fit together smoothly on site.
Q5: What are your shipping ports and delivery timelines?
Our facilities are located near three major northern ports: Jingtang Port, Tianjin Port, and Caofeidian Port. This close proximity helps us offer fast, cost-effective shipping to global markets. Typical production cycles run between 20 to 30 days.
Q6: Do your structural components carry certified testing approvals?
Yes, our ringlock systems are tested to meet EN 12810/12811 standards. We run systematic raw material tests and load checks in our plant, and we provide raw material test reports (MTRs) with every shipment.