Browse our leading custom concrete metal formwork systems and dynamic structural support configurations.
Zhuozhan Group is a diversified and innovative enterprise that seamlessly integrates scientific research, high-end manufacturing, and global trade solutions. Over the past decade, we have established ourselves as a benchmark in the structural concrete casting and construction safety support sectors.
By leveraging two specialized subsidiaries—Hebei Shuangyang Metal Structure Co., Ltd. (advanced production facility) and Laoting Zhuozhan International Trade Co., Ltd. (global market operation division)—we provide our international clients with integrated vertical integration. From design blueprints to customized manufacturing, hot-dip galvanization, and multi-port global logistics, we optimize project timelines and material efficiency.
Our operational strategy focuses heavily on supplying ODM Concrete Metal Formwork designed to withstand the most demanding structural challenges. Our systems comply with stringent international codes, demonstrating structural superiority across high-rise commercial structures, energy plants, bridge systems, and port infrastructure upgrades globally.
Founded in 2014, Hebei Shuangyang Metal Structure operates as our core manufacturing engine. With a total facility area of 13,132.68 square meters, we integrate massive industrial capacity and advanced mechanical operations.
The global construction industry is undergoing a structural shift. The demand for concrete metal formwork has increased, driven by requirements for rapid construction cycles, sustainability, and high precision. Traditional wooden formwork, although historically inexpensive, presents durability concerns and results in significant material waste. Advanced steel and aluminum metal formwork systems offer a high-performance alternative, providing excellent load capacity and dimensional accuracy.
As major infrastructure projects grow in complexity, global procurement departments look for ODM (Original Design Manufacturer) factories capable of customizing metal formwork to support specific engineering designs. High-performance metal formwork is manufactured using structural steel grades like Q355B or Q345, and then finished with hot-dip galvanization. This ensures resistance to corrosion and structural deformation under the high hydrostatic pressure exerted by fresh concrete mixes.
Our concrete metal formwork systems utilize premium Q355B steel, offering a single vertical column load capacity of up to 10 tons—which is 1.5 times that of typical industry supports. This ensures stability under high concrete pouring speeds.
Featuring a modular interlocking configuration, our systems support assembly rates of 150 to 300 square meters per worker daily. This represents a 3x to 5x improvement over traditional timber setups, reducing onsite labor overhead.
Processed with deep hot-dip galvanization to a thickness exceeding 80 microns, our components have an average service life of over 10 years, reaching 15–20 years with proper maintenance. This yields an excellent return on investment.
Zhuozhan Group implements strict quality control protocols across all manufacturing stages, from raw material procurement to finishing treatments. Our facility features dedicated control points to ensure precision and sustainability.
Below is the processing sequence and environmental control checkpoints for vertical support components.
Processing steps for structural horizontal reinforcement bars and lateral braces.
Watch our production lines and facility operations to see our quality controls in action.
These high-demand structural components are optimized for heavy industrial projects, offering excellent durability and safety.
High-capacity shoring props featuring fine-thread adjustment sleeves, designed for support applications across varying heights.
Structural pipes with wall thicknesses designed for custom framework assemblies, offering reliable corrosion protection.
Drop-forged couplers with high clamp slip resistance, complying with BS1139 safety specifications.
Sleeve couplers designed with a 200–300mm extension range, providing robust connections for scaffolding columns.
Heavy-duty 3.25mm wall thickness standards, ideal for exterior facade access and industrial painting applications.
Specialized modular shoring configurations designed to streamline slab formwork installation and stripping cycles.
Hot-dip galvanized cuplock systems, offering solid connection points for heavy industrial load support.
Versatile modular configurations suitable for both exterior bricklaying access and interior structural shoring.
Our modular scaffolding and custom formwork solutions have been deployed on major infrastructure projects worldwide.
We supplied customized ringlock scaffolding to provide secure access during overhead petrochemical pipeline installations at a major deepwater port terminal.
Our heavy-duty steel support columns and high-load metal shoring systems were utilized during concrete reinforcement works on a hydroelectric spillway.
We engineered custom curved steel formwork configurations to meet structural tolerances during concrete lining pours on a dual-lane mountain highway tunnel.
A comprehensive system supply integrating steel support columns and floor formwork helped accelerate structural floor slab cycles for a high-tech manufacturing plant.
Our suspended working platforms provided access and stable structural support for workers during concrete deck rehabilitation under high wind conditions.
Utilizing high-corrosion-resistant hot-dip galvanized components, we provided access staging for shipyard workers during hull construction operations.
Zhuozhan Industry's systems comply with international quality certifications, including EN 12810/12811 for scaffolding systems and ISO 9001 for manufacturing process quality management.
Our products are fabricated from high-strength structural steel, utilizing hot-dip galvanization to ensure durability in offshore marine environments and high-humidity industrial zones.
With warehouse distribution hubs located in the United States, Canada, China, Hong Kong-CN, Malaysia, Thailand, and Indonesia, we optimize regional transit logistics, helping to mitigate project material delays.
Our proximity to major northern China shipping ports (Tianjin Port, Caofeidian Port, and Jingtang Port) ensures efficient export logistics and prompt container dispatch for international shipments.
As a leading concrete metal formwork manufacturer, Zhuozhan Group is focusing on two primary technological advancements to drive construction efficiency:
We are integrating our custom formwork dimensions into Building Information Modeling (BIM) databases. This allows structural designers to simulate concrete pour sequences and pressure distributions, helping to optimize support placement and reduce material use.
Our research and development team is testing hybrid steel-aluminum panel systems. These systems aim to offer the high load capacity of Q355B structural steel frames combined with lightweight aluminum skin sheets, helping to improve ease of handling while maintaining durability.
Our concrete metal formwork systems are designed for recyclability. At the end of their operational lifecycle, they can be fully recycled and reprocessed into standard structural tubing or components, helping construction companies reduce their carbon footprint.
Find answers to common questions about concrete metal formwork procurement, structural standards, and OEM/ODM options.
Browse our range of structural safety couplers, suspended access platforms, and H20 timber beam products.
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